Restructuring of an Automotive Supplier in Insolvency Proceedings - KBC
Industries

Real-world example

Restructuring of an Automotive Supplier in Insolvency Proceedings

At a critical stage of its insolvency proceedings, a well-known manufacturer of cast aluminum wheels faced the challenge of fundamentally restructuring its production processes. The goal was to increase efficiency and put the company back on a stable and competitive footing.

Background

The automotive supplier was facing significant inefficiencies in its production. Excess capacity, high operating and maintenance costs, inefficient material flows, and high scrap rates were placing an additional burden on the company, compounded by excess staffing amid declining sales figures.

Specific Task Description

It was necessary to develop a comprehensive restructuring plan for the entire production division. This plan was intended to focus on optimizing the existing infrastructure, reducing scrap rates, and increasing efficiency in the production processes.

KBC Approach

A detailed restructuring plan was developed that focused on three key areas:

  • Optimization and efficient use of existing infrastructure, machinery, and equipment.
  • Reducing scrap rates through technical measures and strengthening quality processes.
  • Increasing efficiency in production processes through new concepts and optimized value streams.

Impact Achieved

The restructuring plan comprised 39 measures that identified potential annual savings of approximately 5 million euros.

The implementation of 15 measures led to immediate successes (quick wins). These measures played a key role in making the company more efficient and competitive and setting it on the path to recovery.