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Practical example

Ensuring the timely ramp-up of a module production facility for battery electric vehicles

An automaker faced the challenge of implementing module production for battery-electric vehicles on schedule. The ramp-up of the facilities was significantly hampered by the global pandemic and the resulting restrictions on travel and staff availability. Despite these adverse circumstances, it was necessary to ensure transparency and accountability regarding the project’s progress.

Background

Significant delays began to occur in key trades as early as the initial project phase, affecting more than 50 individual systems within the production facility. The project was highly complex, as it involved numerous trades from different countries. Given these circumstances, clear communication and decisive leadership were essential to ensure that the systems could be brought online on schedule.

Specific task

Our goal was to provide transparency regarding the status of the systems and components in order to facilitate the reprioritization of tasks and ensure consistent tracking of schedules. This also included conducting supplier visits and escalating issues that jeopardized the start-of-production (SOP) process for the time-critical production facility.

KBC's Approach

We ensured constant transparency regarding progress and areas requiring action. We maintained communication all the way up to the executive board through a management-oriented reporting system. This approach laid the groundwork for the timely ramp-up of module production despite the challenges posed by the global pandemic.

A man, bald, with blue eyes and glasses, smiling, wearing a white shirt and a dark blue suit, standing with both hands in his pants pockets
A man, bald, with blue eyes and glasses, smiling, wearing a white shirt and a dark blue suit, standing with both hands in his pants pockets
Martin Betz
Director

Impact achieved

Thanks to the successful implementation of these measures, the plant was brought online on schedule. Transparency regarding project progress and decision-making enabled all involved trades to work in close coordination, which was instrumental in ensuring the stability of the entire project.