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Practical example

Restructuring of an automotive supplier in insolvency proceedings

At a critical stage of its insolvency proceedings, a well-known manufacturer of cast aluminum wheels faced the challenge of fundamentally restructuring its production processes. The goal was to increase efficiency and put the company back on a stable and competitive footing.

Background

The automotive supplier was facing significant inefficiencies in its production. Excess capacity, high operating and maintenance costs, inefficient material flows, and high scrap rates were weighing on the company, compounded by excess staffing levels amid declining sales figures.

Specific task

It was necessary to develop a comprehensive restructuring plan for the entire production division. The plan was intended to focus on optimizing the existing infrastructure, reducing scrap rates, and improving the efficiency of production processes.

KBC's Approach

A detailed restructuring plan was developed that focused on three key areas:

  • Optimization and efficient use of existing infrastructure, machinery, and equipment.
  • Reducing scrap rates through technical measures and strengthening quality processes.
  • Improving efficiency in production processes through new approaches and optimized value streams.
Male, short blond hair, blue eyes, neutral expression, wearing a white shirt, a dark blue jacket, and beige pants, standing with both hands in his pockets
Male, short blond hair, blue eyes, neutral expression, wearing a white shirt, a dark blue jacket, and beige pants, standing with both hands in his pockets
Jost von Trott zu Solz
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Impact achieved

The restructuring plan included 39 measures that identified potential annual savings of approximately 5 million euros.

The implementation of 15 initiatives yielded immediate results (quick wins). These initiatives played a key role in making the company more efficient and competitive and setting it on the path to recovery.