Project Example
Remote commissioning of a greenfield production plant during the pandemic
Despite global travel restrictions and supply bottlenecks during the Covid-19 pandemic, we managed to successfully commission a new production plant. With the help of our specially developed solution framework CROME (Concept, Readiness Check, Open Points, Mobilization, Execution), we implemented a holistic commissioning concept that ranged from strategy and preparation to operational implementation on site.
Background
The Covid-19 pandemic led to the interruption of the assembly phase of a greenfield production plant. After a six-month shutdown, the plant had to be completed despite existing travel restrictions. This extraordinary situation required innovative commissioning solutions involving engineers, suppliers and third-party providers worldwide.
Specific Task
Our task included setting up a holistic commissioning concept, coordinating and implementing supplier integration and supporting the adaptation of framework agreements, work instructions and processes. The aim was to finalize the commissioning of the plant on time and on budget despite the challenges posed by the pandemic.
KBC Solution Approach
We developed a comprehensive remote commissioning concept based on our CROME framework (Concept, Readiness Check, Open Points, Mobilization, Execution). This included the virtual integration of over 15 suppliers, from the initial approach to the operational commissioning. We adapted framework contracts, work instructions and processes to the new circumstances in close coordination with technology experts and suppliers. Our approach enabled the virtual commissioning to be carried out safely without any accidents or incidents.
