{"id":4908,"date":"2023-08-03T16:03:53","date_gmt":"2023-08-03T14:03:53","guid":{"rendered":"https:\/\/kbc-dev.flow4.one\/praxisbeispiele\/nachhaltige-fehlerabstellung\/"},"modified":"2023-09-07T10:02:00","modified_gmt":"2023-09-07T08:02:00","slug":"sustainable-troubleshooting","status":"publish","type":"f4_portfolio","link":"https:\/\/kbc-consultants.com\/en\/project-examples\/sustainable-troubleshooting\/","title":{"rendered":"Sustainable troubleshooting"},"content":{"rendered":"\n<p class=\"is-style-tagline\"><strong>Project Example<\/strong><\/p>\n\n\n\n<h1 class=\"wp-block-heading is-style-h1\">Sustainable troubleshooting<\/h1>\n\n\n\n<p class=\"is-style-p-large\">In order to reach the quality targets in the production segment of a leading automotive OEM, we initialised a multi-plant zero-error programme.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"433\" src=\"https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/iStock-989526318-1024x433.jpg\" alt=\"\" class=\"wp-image-2948\" srcset=\"https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/iStock-989526318-1024x433.jpg 1024w, https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/iStock-989526318-300x127.jpg 300w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading is-style-h3\"><strong>Background<\/strong><\/h2>\n\n\n\n<p>Today\u2019s economic environment poses numerous challenges for reliability management in the automotive industry. An increasing demand for the safety and reliability of end products is the consequence of equally increasing customer requirements. Complex processes, a large variety of products and shortened production times therefore also represent the major influencing factors of product quality in production. The automotive industry is faced with the task of reducing high quality costs while still achieving quality targets.<\/p>\n\n\n\n<h2 class=\"wp-block-heading is-style-h3\"><strong>The specific task<\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>To reduce high quality costs in production<\/li>\n\n\n\n<li>To operationalise and harmonise previously determined directions of impact across multiple plants<\/li>\n\n\n\n<li>To develop concrete optimisation projects both contextually and economically<\/li>\n\n\n\n<li>To establish control models for the implementation of standards across multiple plants<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading is-style-h3\"><strong>KBC approach<\/strong><\/h2>\n\n\n\n<p>During the development of a zero-error initiative in the production segment, we were able to support our client with our long-term experience in the initialisation of large optimisation initiatives. We acted as the right hand of our client\u2019s programme management and, in project teamwork, controlled the contextual and economical alignment of the sub-projects across multiple plants. With an effect chain-based approach to the calculation of potentials of guarantee and warranty savings, we were quickly able to assess first monetary effects created by our optimisation measures. Active support from the individual plants during the initialisation of the sub-projects and from production management was therefore guaranteed from the start.<\/p>\n\n\n\n<div  class=\" f4-block-team-single-teaser-kbc alignfull is-layout-constrained type-large alignfull alignleft has-background has-tertiary-background-color\"   >\n\n    <div class=\"team-single__wrapper\">\n        <div class=\"block-media\">\n            <div class=\"team_member  align--left\"><div class=\"team_member__image\"><div class=\"f4_img--adaptive team-single-image\" ><div class=\"f4_img-container f4_img--mobile square\" ><img width=\"700\" height=\"700\" src=\"https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/Georg_Huber-2-700x700.png\" class=\"attachment-square size-square\" alt=\"M\u00e4nnliche Person, graue kurze Haare, braune Augen, l\u00e4chelnd, tr\u00e4gt ein wei\u00dfes Hemd, eine dunkelblauen Anzug, stehend mit beiden H\u00e4nden in den Hosentaschen\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/Georg_Huber-2-700x700.png 700w, https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/Georg_Huber-2-150x150.png 150w, https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/Georg_Huber-2-300x300.png 300w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/div><div class=\"f4_img-container f4_img--desktop square\" ><img width=\"700\" height=\"700\" src=\"https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/Georg_Huber-2-700x700.png\" class=\"attachment-square size-square\" alt=\"M\u00e4nnliche Person, graue kurze Haare, braune Augen, l\u00e4chelnd, tr\u00e4gt ein wei\u00dfes Hemd, eine dunkelblauen Anzug, stehend mit beiden H\u00e4nden in den Hosentaschen\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/Georg_Huber-2-700x700.png 700w, https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/Georg_Huber-2-150x150.png 150w, https:\/\/kbc-consultants.com\/wp-content\/uploads\/2023\/08\/Georg_Huber-2-300x300.png 300w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/div><\/div><\/div><div class=\"team_member__copy\"><div class=\"team_member__title\">Georg Huber<\/div><div class=\"team_member__jobtitle\">Senior Partner<\/div><ul class=\"team_contact_links\"><li class=\"wp-block-button has-icon icon--email-default\"><a class=\"wp-block-button__link\" title=\"g.huber@kbc-consultants.com\" href=\"mailto:g.huber@kbc-consultants.com\" target=\"_blank\" rel=\"noreferrer\" itemprop=\"sameAs\"><\/a><\/li><li class=\"wp-block-button has-icon icon--phone-default\"><a class=\"wp-block-button__link\" title=\"+49 151 148 472 12\" href=\"tel:+4915114847212\" target=\"_blank\" rel=\"noreferrer\" itemprop=\"sameAs\"><\/a><\/li><\/ul><\/div><\/div>        <\/div>\n\n\n\n        <div class=\"block-inner\">\n            <div class=\"content-wrapper\">\n\n                <div class=\"acf-innerblocks-container\">\n\n<h2 class=\"wp-block-heading\">Achieved Effect<\/h2>\n\n\n\n<p>We developed optimisation initiatives, within the scope of which we uncovered specific weaknesses and analysed solution concepts, including monetary evaluation, on the basis of detailed data and information. The client was therefore provided with a holistically planned, top management-coordinated quality initiative in the production segment with five sub-programmes and 17 individual projects (term result: 40 mn Euros of costs versus 180 mn Euros of benefit). Through the concrete appointment of responsible parties, including results committees, we were able to secure a rapid start-up for the implementation of the 17 individual projects within the sub-programmes.<\/p>\n\n<\/div>            <\/div>\n        <\/div>\n    <\/div>\n\n<\/div>\n\n\n","protected":false},"excerpt":{"rendered":"<p>In order to reach the quality targets in the production segment of a leading automotive OEM, we initialised a multi-plant zero-error programme.<\/p>\n<p>Background<\/p>\n<p>Today\u2019s economic environment poses numerous challenges for reliability management in the automotive industry. An increasing demand for the safety and reliability of end products is the consequence of equally increasing customer requirements. Complex processes, a large variety of products and shortened production times therefore also represent the major influencing factors of product quality in production. The automotive industry is faced with the task of reducing high quality costs while still achieving quality targets.<\/p>\n<p>The specific task<\/p>\n<p>To reduce high quality costs in production<\/p>\n<p>To operationalise and harmonise previously determined directions of impact across multiple plants<\/p>\n<p>To develop concrete optimisation projects both contextually and economically<\/p>\n<p>To establish control models for the implementation of standards across multiple plants<\/p>\n<p>KBC approach<\/p>\n<p>During the development of a zero-error initiative in the production segment, we were able to support our client with our long-term experience in the initialisation of large optimisation initiatives. We acted as the right hand of our client\u2019s programme management and, in project teamwork, controlled the contextual and economical alignment of the sub-projects across multiple plants. With an effect chain-based approach to the calculation of potentials of guarantee and warranty savings, we were quickly able to assess first monetary effects created by our optimisation measures. Active support from the individual plants during the initialisation of the sub-projects and from production management was therefore guaranteed from the start.<\/p>\n<p>Achieved Effect<\/p>\n<p>We developed optimisation initiatives, within the scope of which we uncovered specific weaknesses and analysed solution concepts, including monetary evaluation, on the basis of detailed data and information. The client was therefore provided with a holistically planned, top management-coordinated quality initiative in the production segment with five sub-programmes and 17 individual projects (term result: 40 mn Euros of costs versus 180 mn Euros of benefit). Through the concrete appointment of responsible parties, including results committees, we were able to secure a rapid start-up for the implementation of the 17 individual projects within the sub-programmes.<\/p>\n<p>Praxisbeispiele<\/p>\n<p>Content Related Teaser Praxisbeispiele<\/p>\n<p>INSIGHTS<\/p>\n<p>&nbsp;<\/p>\n<p>Lorem ipsum dolor sit amet, consetetur sadipscing elitr, sed diam nonumy eirmod tempor invidunt ut labore et dolore magna aliquyam erat, sed diam voluptua. Lorem ipsum dolor sit amet, consetetur sadipscing elitr, sed diam nonumy eirmod tempor invidunt ut labore.<\/p>\n<p>Insights<\/p>\n<p>Werkshalle sticht Stilles K\u00e4mmerlein<\/p>\n","protected":false},"featured_media":2949,"template":"","f4_portfolio_taxonomy":[55],"class_list":["post-4908","f4_portfolio","type-f4_portfolio","status-publish","has-post-thumbnail","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Sustainable troubleshooting - KBC<\/title>\n<meta name=\"description\" content=\"We were able to assist our client in setting up a zero-defect initiative in the production area.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/kbc-consultants.com\/en\/project-examples\/sustainable-troubleshooting\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Sustainable troubleshooting - 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